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HITACHI REVIEW

Hitachi

Approach to Overseas EPC Project

—Technical Features of MidAmerican Project in the U.S.—

AUTHORS

Akitaka Tateishi CBEC #4 Project Engineering Dept., MidAmerican Project Operation Div., Power Systems, Hitachi, Ltd.
Hidetoshi Fujii Steam Turbine Design Section, Turbine Plant Design Dept., Hitachi Div., Power Systems, Hitachi, Ltd.
Tomoshige Koga Generator Design Engineering Section, Power Electric Machine Design Dept., Hitachi Div., Power Systems, Hitachi, Ltd.
Hajime Kimura System & Engineering Section, Boiler Engineering Dept., Thermal Power Div., Kure Div., Babcock-Hitachi K.K.

OVERVIEW

Hitachi has been awarded a contract for an overseas EPC (engineering, procurement and construction) project. This opportunity has provided us with a wealth of experience. In February 2003, Hitachi was asked by MidAmerican Energy Company in Iowa U.S., through Mitsui & Co. Energy Development, Inc., to execute the EPC of the Council Bluffs Energy Center, Unit 4, an 870-MW (gross) capacity power plant. This is the first large-capacity coal-fired EPC project for Hitachi in the U.S. This paper describes the technical features of the Council Bluffs Energy Center, Unit 4 project. This plant adopts PRB (powder river basin) coal-fired super critical once-through, sliding pressure, BHK (Babcock-Hitachi K.K.)-type Benson boiler under steam condition of 25.3 MPa·g, 566/593°C, a four-flow tandem compound turbine, with long 40-inch last stage blades, the largest-class two-pole generator, and cooling towers for circulating water. In addition, we adapted a De-NOx unit, a DFGD (dry flue gas desulfurization) unit, and highly efficient fabric-filter dust bags to satisfy the environmental regulations. Hitachi established a construction team to complete the plant within 45 months from the NTP (notice to proceed) to the S/C (substantial completion) phases. Advanced supercritical technology coal-fired power plants have not been constructed in the US. for at least 20 years. Working in close cooperation with MidAmerican Energy Company, the construction is now in progress.

KEYWORDS

EPC Project, MidAmerican Energy Company, Council Bluffs Energy Center, supercritical technology, turbine, generator, boiler

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