1. Inverter Technology for Shorter Charging Times to Improve Driver QoL
A low-carbon society calls for the provision of optimal systems and key devices for the many different ways in which energy is consumed, and also for the efficient use of electrical energy as its consumption continues to rise. In particular, if the emission of carbon dioxide (CO2) in the transportation of people and goods is to be reduced, there is a need for drive systems and charging infrastructure that are capable of providing the longer vehicle ranges, shorter charging times, miniaturization, and efficiency gains essential to the wider adoption of electric vehicles (EVs). One of the issues when seeking to combine rapid charging with small size and high output is how to raise the voltage of EV systems from the current 400 V to 800 V so that more energy can be transferred in a given period of time.
To this end, Hitachi has led the world by developing an inverter for 800 V EVs that shortens charging time by 50% while achieving a high power density of 94.3 kVA/L.
The developed inverter uses multiple layers of thinner insulation and runs intermediate conductor film between the insulation layers to achieve a doubling of insulation performance together with lower thermal resistance. Specifically, each insulation layer is reliably exposed to only half as much voltage and areas where the electric field is concentrated also experience only half the voltage. This improves insulation reliability while also increasing heat dissipation due to the thinness of the insulation layers.
The developed technology has been supplied to vehicle manufacturers around the world since 2019 and Hitachi plans to deploy it more widely in mobility, smart life, and other sectors to help advance the decarbonization of society.